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卡迪斯LR35——产品创新加速小型备件的分拣
产品创新加速小型备件的分拣
Product innovation speeds up thepicking of small parts
公司内部物流系统的应用在效能方面面临很多压力：该系统必须工作更为灵活，在更小空间内仓储更多物品，分拣速度更快。同时，仓储和搬运的需求也越来越多地转向物料盒、托盘和纸箱。为了满足这些需求，卡迪斯开发了新一代仓储系统，其具备高分拣性能，不仅物超所值，而且能耗少、占用空间小。以下为两个应用场景。
Intralogistics applications areunder pressure in terms of efficiency: They have to work more flexibly, stock awider range of items within a smaller space, and guarantee faster retrievaltimes. At the same time, storage and handling requirements are increasinglyshifting towards bins, trays, and cardboard boxes. To cope with these demands,Kardex Remstar has developed a new generation of storage systems, which alsooffer high order picking performance and represent excellent value for money,while consuming little energy and occupying little space.
Here are twoapplication scenarios.
控制柜可用于操作机械设备、高科技设备和大型设备，也可用于操作商业区和私人住宅的多种设施。独立配置的控制柜有一系列尺寸和版本，其应用领域广泛，并具有多样化的功能和设计。
Control cabinets operate machinery,high-tech equipment, and large-scale plants, but also many devices within thecommercial sector and private households. In keeping with their countlessapplication areas, functions, and designs, individually configured controlcabinets come in a highly impressive range of sizes and versions.
然而，大多数控制柜制造商仍然使用静态仓储系统，用以仓储其种类繁多的物品。静态仓储系统包括传统的静态货架，配有窄道叉车和人上型拾取器的高层货架，以及托盘货架。生产部件存储在许多不同尺寸的物料盒中，导致了仓库的低效布局。
现实场景：在上述条件下，采用四人八小时轮班制从2000个不同的物品中分拣相关装配组件。
Yet most control cabinetmanufacturers still use static storage systems for storing their wide range ofitems. These include conventional static shelving, high-bay shelving with avery narrow aisle forklift and man-up picker, and pallet shelving. Theproduction components are stored in a number of differently sized bins,creating an inefficient layout within the warehouse.
A real-life scenario: Fourpeople each work an eight-hour shift in the conditions outlined above and pickthe relevant assembly sets from 2,000 different items.
每个订单约有40条订单线，每日可处理约70个订单。所以，四人每日共可分拣约2800条订单线，相当于平均每小时350条。在这个现实生产的例子中，四人相继完成了这些订单。不过，他们经常找错仓储位置，或者找到的仓储位置不完整，有时也会发生分拣错误。拣货人员会把完整的订单物料放入物料盒，然后在送入控制柜装配区之前将其转运至托盘。到达之后，技术人员会按需手动收集物料盒，然后将其放回装配站。
With around 40 order lines perorder, they should manage about 70 orders a day. Accordingly, together theypick about 2,800 order lines, which is equivalent to an average of 350 lines anhour. In this real-life example, the four people work through the orders oneafter the other. Unfortunately they often find incorrect or incomplete storagelocations and sometimes also pick the wrong items. The pickers put the completeorders in bins and then transfer them to pallets before taking them to thecontrol cabinet assembly area. Once there, the technicians collect the bins byhand as and when they are needed and take them back to their assembly stations.
现在，我们来看一下在相同场景下采用新一代仓储系统的情形：库房现采用垂直缓冲式仓储系统系列产品中的Kardex Remstar LR 35，用以替代传统货架和高层货架。小型电子元件保存在仅几种不同高度的物料箱中，***地利用了仓储空间。摆渡小车将拣选好的订单物料盒运送至装配区，装配区也配备了一台LR 35，作为缓冲仓储设备。凭借输送技术，一旦技术人员要求组装产品，便可立即将订单物料箱送至装配区域。
Reinhold Schäffler， Kardex Remstar的产品经理表示：“对于同样的拣选过程，LR 35只需要一人而不是四人，“ 突出了产品创新的关键优势。
Now let’s look at the samescenario with the new generation of storage systems: Instead of conventional shelvingand high-bay shelving, the warehouse now has two Kardex Remstar LR 35 unitsfrom the Vertical Buffer Module product family. The small electronic componentsare kept in just a few types of bins of different heights, making optimal useof the available storage space. A trolley then takes the fully picked orderbins to the assembly area, where there is a second LR 35, which serves as abuffer storage unit. Now, as soon as a technician requests an assembly set, theconveyor technology guarantees the just-in-time delivery of the order bin tothe assembly area.
“With the LR 35, the same order picking process needs justone person instead of four,” says Reinhold Schäffler, product manager at KardexRemstar, underlining one of the key advantages of the LR 35 product innovation.
每个拣货站每小时处理订单线约500条
Around 500 order lines per stationand hour
新型卡迪斯LR 35仓储系统包括一个货架系统，其配有自动物料盒搬运装置、拣货站和物流软件。多区货架系统之中是一条巷道，沿着这条巷道有一个配备可伸缩夹持器的活动杆。控制单元根据软件发出的电子指令来设置夹持器的动作。它会拾起一个装满小型部件的物料箱、纸箱或托盘，然后迅速将其运送至分拣站。通过这种方式， 每台卡迪斯 LR 35设备每小时可处理250个双循环。当两套或多套系统联合使用，或采用批量分拣时，每小时在每个分拣工作站上可处理多达500条订单线。
The new LR 35 storage systemconsists of a shelf system with automatic bin handling, picking stations, andits own logistics software. In the middle of the multi-segment shelf system isan aisle, along which a movable mast with telescopic gripper operates. Thecontrol unit sets the gripper in motion depending on the electronic commandissued by the software. It picks up a bin, cardboard box, or tray filled withsmall parts and swiftly transports it to the picking station. In this way, theKardex Remstar LR 35 can manage up to 250 double cycles per unit and hour. Whentwo or more units are combined, or when batch picking is used, performance caneven be increased to around 500 order lines per picking station and hour.
